Plate and frame filter press
Principle
• Mechanism is surface filtration
• The slurry enters the frame by
pressure and flows through filter medium
• The filtrate is collected on the
plates and send to outlet
• A
number of frames
and plates are
used so that
surface area increases
and consequently large volumes of slurry can be processed
simultaneously with or without washing
Construction
• The Filter press is made of two
types of units, plate and frames.
• Usually made of aluminium alloy.
• Sometimes, these
are also lacquered
for protection against
corrosive chemicals and
made suitable for steam sterilization.
Frame
It contains an open space inside
wherein the slurry reservoir is maintained for filtration and an inlet to
receive the slurry.
It is indicated by two dots in
description.
• Frames of different thickness are
available.
• It is selected based on the thickness
of cake formed during filtration.
• Optimum thickness of frame should
be chosen.
Plate
The plate has a studded or grooved
surface to support the filter cloth and an outlet.
It is indicated by one dot in
description.
• Plate supports the filter medium,
receiving the filtrate and outlet
• The filter medium usually cloth
is interposed between plate and frame
• Plate, filter medium, frame,
filter medium and plate are arranged in sequence and clamed to a supporting
structure
• It is normally described by dots
as 1.2.1.2.1 so on
• A number of plates and frames are
employed so that the filtration area is as large as necessary.
• Number of filtration units are
operated in parallel
• Channels for
slurry inlet and
filtrate outlet can
be arranged by
fitting eyes to
the plates and frames, these join together to form a
channel
• In some
types only one
inlet channel is
formed, while each
plate is having
individual outlets controlled by
valves
Assembly of plate and frame filter
Working
• Working can be divided into two
steps-
1. Filtration operation
2. Washing of cake (if
desirable)
• Filtration operation
Advantages
• Provide large filtration area in
relatively small floor space. The
capacity being variable according to thickness of frames and number used
• Sturdy construction permits the
use of considerable pressure difference.
(2000 Kilopascals normally used)
• Efficient washing of cake is
possible
• Operation and maintenance is easy
• It produce dry cake in form of
slab
Disadvantages
• It is a batch filter, so it is a
time consuming
• The filter press is an expensive
filter; the emptying time, the labour involved, and the wear and tear on the
cloths resulting in high costs
• Operation is
critical, as the
frames should be
full, otherwise washing
is inefficient and
the cake is on the cloths resulting in high costs
difficult to remove
• The filter press is used for
slurries containing less about 5 % solids
• In view of the high labour costs,
it is most suitable for expensive materials e.g. the removal of precipitated
proteins from insulin liquors.