Ocular drug delivery system

Ocular drug delivery system

Intended
Learning Objectives

At the end of this session, students will be able to

   Discuss about
human eye

   Enlist ocular
dosage forms

   Analyse the pros
and cons of topical ocular administration of medicaments

   Explain the routes
of drug absorption after topical administration

   Discuss the
conventional topical ocular dosage forms

   Classification
ocular inserts

   Explain the design
and application of Ocusert

   Discuss erodible
ocular inserts

   Discuss Contact
lens as drug delivery device to the eye

   Enlist the QC
tests for ophthalmic dosage forms

   Briefly explain
packaging of eye drops

Ocular Drug
Delivery System

• Eye is a complex organ with unique anatomy and physiology

• The anatomy of the eye can be studied by dividing it into
anterior and posterior segments

• Anterior segment of the eye occupies approximately
one-third

• Remaining portion is occupied by the posterior segment

Anatomy and
Physiology of Human Eye

Anterior portion –
Cornea, Conjunctiva, Aqueous humor, Iris, Ciliary body, Lens

Posterior Portion –
Sclera, Choroid, Retina, Vitreous body

Cornea

• Devoid of blood vessels

• Derives nourishment form tear fluid and aqueous humor

• 12mm in diameter, 520µm in thickness

Conjunctiva

• Vascularized mucous membrane

• Lines the inner surface of the eyelids

• Generates mucous – Facilitates lubrication, helps with
tear film adhesion

Sclera

• Whitish outermost layer

• Composed of collagen bundles, mucopolysaccharides and
elastic fibres

• 10 times more permeable than cornea and half as permeable
as the conjunctiva

Fate of
Drugs Delivered by Ocular Route

Common
Conditions Affecting the Eye

Anterior segment –
Glaucoma, Allergic conjunctivitis, Anterior uveitis, Cataract

Posterior segment-
Age-related macular degeneration (AMD), Diabetic retinopathy

Ocular drug
delivery routes

Barriers
for Ocular Drug Absorption

Depending on the
route of administration

1. Topical

    Precorneal factors

       Solution
drainage

       Blinking

       Tear film

       Tear turn over

       Induced
lacrimation

    Physical barriers

       Cornea

       Sclera

       Conjuctiva                                 

2. Oral

3. Periocular and
intravitreal

4. Parentetal

       Blood aqueous
barrier

       Blood retinal
barrier

Barriers
for Ocular Drug Absorption – Topical Route

Mostly in the form of eye
drops         

Employed to treat anterior
segment diseases              

Site of action is usually
different layers of the cornea, conjunctiva, sclera, iris and ciliary body
(anterior uvea)

Precorneal factors

– Solution drainage, blinking, tear film, tear turn over,
and induced lacrimation

– Human tear volume is estimated to be 7 μl

– Mucin present in the tear film plays a protective role by
forming a hydrophilic layer that moves over the glycocalyx of the ocular
surface and clears debris and pathogens

– Contact time with the absorptive membranes is lower

– Less than 5% of the applied dose reaches the intraocular
tissues

Mechanical barriers
for topical drug absorption

Cornea

• Limits the entry of exogenous substances into the eye and
protects the ocular tissues

• Divided into the epithelium, stroma, and endothelium

• The corneal epithelium is lipoidal in nature

• Offers resistance for permeation of topically administered
hydrophilic drugs

Corneal epithelium…

• Corneal epithelial cells are joined to one another by
desmosomes

• Tight junctional complexes retards paracellular drug
permeation from the tear film into intercellular spaces of the epithelium as
well as inner layers of the cornea

Layers of the Cornea

Stroma

Comprises 90% of the corneal
thickness

Highly hydrated structure

Barrier to permeation of
lipophilic drug molecules

Endothelium

Endothelial junctions are
leaky – facilitate the passage of macromolecules between the aqueous humor and
stroma

Drugs should have an
amphipathic nature in order to permeate through these layers

Conjunctival drug
absorption

Considered to be
non-productive

Conjunctival blood capillaries
and lymphatics, which can cause significant drug loss into the systemic
circulation

Conjunctival epithelial tight
junctions further retard passive movement of hydrophilic molecules

Barriers
for Ocular Drug Absorption – Topical Absorption

Sclera

Consists of collagen fibers
and proteoglycans embedded in an extracellular matrix

Permeability – comparable to
that of the corneal stroma

Positively charged molecules
exhibit poor permeability presumably due to their binding to the negatively
charged proteoglycan matrix

Permeability of drug molecules
across the sclera is inversely proportional to the molecular radius

Barriers
for Ocular Drug Absorption – Parenteral Route

• Anterior segment: blood–aqueous barrier

• Posterior segment: blood–retinal barrier

Blood–aqueous barrier

• Tight junctional complexes and prevent the entry of
solutes into the intraocular environment such as the aqueous humor

Blood–retinal barrier

• Restricts the entry of the therapeutic agents from blood
into the posterior segment.

• Regulates drug permeation from blood to the retina

Barriers
for Ocular Drug Absorption – Oral Route

• Limited accessibility to many of the targeted ocular
tissues limits the utility of oral administration

• Necessitates high dosage to observe significant
therapeutic efficacy

• Can result in systemic side effects

Barriers
for Ocular Drug Absorption – Periocular and Intravitreal Administration

• To overcome the inefficiency of topical and systemic
dosing to deliver therapeutic drug concentrations to the posterior segment

• The periocular route includes

– subconjunctival, subtenon, retrobulbar, and peribulbar
administration

• Comparatively less invasive than intravitreal route

Ocular
Dosage forms

• They are specialized dosage forms designed to be instilled
onto the external surface of the eye (topical), administered inside
(intraocular) or adjacent (periocular) to the eye or used in conjunction with
an ophthalmic device

• The most commonly employed ophthalmic dosage forms are solutions,
suspensions, and ointments

• The newest dosage forms for ophthalmic drug delivery are:
gels, gel-forming solutions, ocular inserts, intravitreal injections and
implants

Ocular Drug
Delivery Systems

1. Liquids

     Solutions

     Suspensions

     Powders for
reconstitution

     Sol to gel
systems

2. Semisolids

     Ointments

     Gels

3. Solid

     Ocular inserts

     Contact lens

4. Intraocular dosage
form

     Injections

     Irrigating
solutions

     Implants

Topical
Application

   Applying the drug
product to the ocular surface, where it mixes with the lacrimal fluid

   Used to treat
anterior segment diseases

Ocular surface

• Dry eye disease or infections – Needs retention of drug in
tear film

Cornea and
conjunctiva

• Infection, inflammation, or neovascularization – Absorbed
by the cornea or conjunctiva

Tissues surrounding
the anterior chamber

• Elevated intraocular pressure, inflammation, or infection
– Permeate across the cornea and/or conjunctiva

 

Topical
Application Advantages  

   The administration
of the dosage form locally to the eye may be easily performed by the patient

• The application of the therapeutic agents directly to the
site of action ensures that the therapeutic agent is available at higher
concentrations than may be achieved following oral administration

• They have quick absorption and less visual and systemic
side effects

Topical
Application Disadvantages

• The very short time the solution stays at the eye surface

• Poor bioavailability

• The instability of the dissolved drug

• The necessity of using preservative

Absorption
of topically applied drugs

• Corneal route

– Drug Instillation

– Dilution in tear fluid

– Diffusion from mucin layer

– Corneal penetration

– Diffusion into aqueous humor

• Non corneal route

– Conjuctival route

– Scleral route

Non corneal
route

Through the
conjunctiva and sclera → Iris and ciliary body

This route is important
for the absorption of hydrophilic small molecules, and a viable option for
large molecules, because the intercellular spaces in the conjunctival
epithelium are wider than in the cornea, being more permeable to larger
molecules

In the conjunctiva, compounds with molecular weights up to 5
kDa are able to permeate, whereas the sclera allows passage of macromolecules
(e.g., molecular weight of 100 kDa)

Corneal
Route

• The bioavailability of topically applied ocular drugs in
the aqueous humor is usually in the range of 0.001–0.05 (i.e. 0.1–5%)

Reasons

• Short retention of eye drops on the ocular surface

• Flow from the ocular surface to the nasal cavity

• Drug absorption across the conjunctiva and into the blood
stream (Example, 50% of instilled pilocarpine is absorbed from the lacrimal
fluid directly into the blood circulation)

• The intercellular tight junctions on the surface of the
corneal epithelium limit absorption of small molecules and block the permeation
of macromolecules, such as proteins

Characteristics
Required to Optimize Ocular Drug Delivery System

• Good corneal penetration

• Prolong contact time with corneal tissue

• Simplicity of instillation for the patient

• Non irritative and comfortable form (viscous solution
should not provoke lachrymal secretion and reflex blinking)

• Appropriate rheological properties concentrations of the viscous
system

Ocular
Dosage forms

Conventional
topical ocular dosage forms

   Eye drops/
solutions

   Suspensions

   Emulsions

   Ointments

Eye Drops/
Solutions

The  administration  of 
these  to  the 
eye  is  usually 
performed using a dropper (or a container with a dropper nozzle) or a
tube with a nozzle

Disadvantages –
Explained

   Retention of the
drug at the site of action is relatively Poor 7 µl for the blinking eye, 30 µl
for the non-blinking eye

The  typical 
volume  of  two 
drops  of  a 
solution  formulation  is approximately  100  µl
and therefore the majority of the applied dose is lost either through spillage
on to the face or via the lacrimal duct

• To overcome these deficiencies in practice, the patient is
required to administer the ocular solution formulations (containing high
concentrations of therapeutic agent) frequently, which is inconvenient and may lead
to patient non-compliance

   Ocular
formulations are sterile and therefore specialised facilities are required for
the manufacture of these dosage forms

• Local side-effects may be experienced to ocular dosage
forms (to either the high concentration of therapeutic agent (5% w/w) or excipients
used in the formulation). Typically pain and irritation are the major
side-effects encountered by patients

Sawtooth Pattern of
Therapy Following Administration of Ophthalmic Drugs as Eye Drops

Methods to improve
ocular bioavailability with eye drops

1. Incorporating viscosity enhancers like HMC, HEC, sod CMC,
HPMC

    Reduces solution
drainage and increases the contact time

2. Using permeation enhancers like benzalkonium chloride,
cyclodextrins, sod EDTA in the formulation

    Improves permeation
across the corneal barrier

Aqueous
ophthalmic solution

▪ Manufactured by dissolution of the active ingredients and
a portion of the excipients into all portion of water

▪ The sterilization of this solution done by heat or by
sterilizing filtration through sterile depth or membrane filter media into a
sterile receptacle

▪ This sterile solution is then mixed with the additional
required sterile components such as viscosity –imparting agents, preservatives
and so and the solution is brought to final volume with additional sterile
water

Suspension

If the drug is not
sufficiently soluble, it can be formulated as a suspension

A suspension may also be
desired to improve stability, Bioavailability, and efficacy

The major topical ophthalmic
suspensions are the steroid anti-inflammatory agents

An ophthalmic suspension
should use the drug in a microfine form; usually 95% or more of the particles
have a diameter of 10µm or less

• Prednisolone acetate suspension

• Besifloxacin suspension

• Blephamidesuspension

• Fluorometholone

Advantages

   Patient compliance

   Best for drug with
slow dissolution

Disadvantages

   Drug properties
decide performance

   Loss of both
solution and suspended solid

Emulsion

Advantages

   Prolonged drug
release

Disadvantages

   Blurred vision

   Patient non
compliance

   Possible oil
entrapment

Packaging of eye
drops

• Ophthalmic liquids can be packaged in sterile glass
bottles with separate dropper or in plastic bottles with self-contained dropper
tips

Glass bottle packaging

   Dropper bottle for
eye drops are fitted with a cap, rubber teat and dropper as the closure

   The bottles are
used at a capacity of 10 ml or 20 ml

   Glass containers
are used in only a very few instances because of stability limitations

   Type  1 
glass  vials  with 
appropriate  stoppers  are 
used  for ophthalmic products

Plastic packaging

• Currently all most all commercially available ophthalmic
products are packaged in plastic containers

• Advantages of plastic containers are ease of use, little
breakage, less spillage. This led to universal acceptance of   plastic containers.

• Plastic packaging components consists of bottle fitment
and closure

• It has multi-component single-drop dispenser. Eye drops
must be sterilezed after   filling into
the containers and sealing, by autoclaving at a temperature of 90-100oC for 30
mins, or alternatively they may be pre sterilized and filled aseptically into
previously sterilised containers

• The containers are usually fitted with droppers attached to
the closures

Two types of dose
preparations in plastic packaging

   Single dose
preparations

   Multiple dose
preparations

Single dose
preparations

• The ideal type of packaging for eye drops is a disposable
one shot container which eliminates the need for any preservative and reduces
the risk of infecting the eye during applications almost to zero

• Single dose packs are available in which the solutions can
be sterilised by autoclaving in air ballasted autoclaves these solutions can
therefore be formulated without a preservative

• Single-use vials, when filled under sterile conditions,
have the additional advantage of enabling the product to be formulated without
preservatives

   Most products in
multi-use containers need preservatives to counteract microorganisms after each
use

Multiple dose
preparations

• Multiple dose preparations must contain an antimicrobial
preservative to prevent proliferation of contaminants during use and to support
the maintenance of sterility

• Examples of preservatives are phenyl mercuric nitrate or
acetate, chlorhexidine acetate or benzalkonium chloride

Eye
Ointment

• The ointment vehicles used in ophthalmology is mixture of
Mineral oil and petrolatum base

• The  mineral  oil 
is  used  to 
modify  melting  point 
and  modify consistency

  Petrolatum  vehicle 
used  as  a 
ocular  lubricate  to 
treat  dry  Eye syndromes

• They are mostly used as adjunct night time therapy, while
eye drops are administered during the day

• It is suitable for moisture sensitive drugs and has longer
contact time than drops

Manufacturing
Techniques

The ointment base is
sterilized by heat and appropriately filtered while molten to remove foreign
particulate matter

It is then placed into a
sterile steam jacket kettle to maintain the ointment in a molten state under
aseptic conditions, and the previously sterilized active ingredient(s) and
excipients are added aseptically

The entire ointment may be
passed through a previously sterilized colloid mill for adequate dispersion of
the insoluble components. After the product is compounded in an aseptic manner,
it is filled into a previously sterilized container

Advantages

   Flexibility in
drug choice

   Improved drug
stability

Disadvantages

   Sticking of eye
lids

   Blurred vision

   Poor patient
compliance

   Drug choice
limited by partition coefficient

Packaging

Ophthalmic ointment are packaged in:

1. Small collapsible tin tube usually holding 3.5g of
product. The pure tin tube is compatible with a wide range of drugs in
petrolatum-based ointments

2. Aluminum tubes have been used because of their lower cost
and as an alternative

3. Plastic tubes made from flexible LDPE resins have also
been considered as an alternative material

   Filled tubes may
be tested for leakers

   The screw cap is
made of polyethylene or polypropylene

   The tube can be a
source of metal particles and must be cleaned carefully before sterilization
(by autoclaving or ethylene oxide)

Recent
Formulation Trends in Ocular Controlled Drug Delivery System

Ocular
Insert

Non
erodible inserts

• The Ocusert therapeutic system is a flat, flexible,
elliptical device designed to be placed in the inferior cul-de-sac between the
sclera and the eyelid and to release Pilocarpine continuously at a steady rate
for 7 days

Ocusert

The device consists of 3 layers…..

• Outer layer – ethylene vinyl acetate copolymer layer.

• Inner Core – Pilocarpine gelled with alginate main
polymer.

• A retaining ring – of EVA impregnated with titanium
dioxide

The ocuserts
available in two forms.

   Pilo – 20 (20
microgram / hour)

   Pilo – 40 (40
microgram / hour)

Use: Chronic
glaucoma

Advantages

• Reduced local side effects and toxicity.

• Around the clock control of IOP.

• Improved compliance.

Disadvantages

• Retention in the eye for the full 7 days.

• Periodical check of unit.

• Replacement of contaminated unit

• Expensive.

Erodible
Inserts

• The solid inserts absorb the aqueous tear fluid and
gradually erode or disintegrate

• The drug is slowly leached from the hydrophilic matrix

• They quickly lose their solid integrity and are squeezed
out of the eye with eye movement and blinking

• Do not have to be removed at the end of their use

Three types

   LACRISERTS

   SODI

   MINIDISC

1. LACRISERTS

• Sterile rod shaped device made up of hydroxy propyl
cellulose without any preservative

• For the treatment of dry eye syndromes

• It weighs 5 mg & measures 1.27 mm in diameter with a
length of 3.5 mm

   It is inserted
into the inferior fornix

2. SODI

– Soluble Ocular Drug Inserts

– Small oval wafer

– Sterile thin film of oval shape

– Weighs 15-16 mg

– Introduced into the inferior cul-de-sac.

Use – glaucoma

Advantage –
single application

3. MINIDISC

   Countered disc with
a convex front and a concave back surface

   Diameter – 4 to 5
mm

Composition

• Soluble copolymers consisting of actylamide, N-vinyl
pyrrolidone and ethyl acetate Iontophoresis

Contact
Lens

• Contact lenses are thin, and curved shape plastic disks which
are designed to cover the cornea

• After application, contact lens adheres to the film of
tears over the cornea due to the surface tension

• 1930 Polymethyl methacrylate (PMMA) was used as the first
successful contact lens (CL) material

• 1965 Use of soft contact lens (SCL) for ophthalmic drug
delivery (Sedlacek)

• 1960s Discovery of hydrogels (Witcherle and Lim)

• 1970,s benefits of CL for ocular drug delivery (Kaufman)

• Early Conventional Hydrogel (CH) CLs did not provide
adequate oxygen transmission to the cornea, resulting in hypoxia related
complications during overnight wear, limiting their long term therapeutic
potential

• 1990,s Highly oxygen permeable Silicone Hydrogel (SH) CLs
were introduced

Advantages of Contact
lens

• Located   in   the  
immediate vicinity of the cornea

• Limited mixing in the tear film between the lens and the
cornea leads to a residence time of more than 30 minutes   (Compared to 5min for eye drops)

   Increase in
bioavailability

Materials for Contact
Lens

• Hydrogels – good transmission of visible light, high
chemical and mechanical stability, reasonable cost and high oxygen
transmissibility

   Poly HEMA – water
content of about 38%

• Methacrylic acid (MAA) with HEMA, soft contact lenses (SCLs)
with different water contents, hardness, strength and oxygen permeabilities can
be created

Strategies/Techniques
for Contact Lens Based Drug Delivery System

Soaking Method

   Involves soaking the
preformed contact lenses in the drug solution, followed by drug uptake and
release in pre- and post-lens tear film

• Contact lenses have internal channels/cavity for receiving/accommodating
the drug molecules

• Drug loading depends on the water content, thickness of
lenses, the molecular weight of the drug, soaking time period and concentration
of drug in soaking solution

Limitations

• High molecular weight drugs or polymers like hyaluronic
acid, do not penetrate the aqueous channels of contact lenses and remain on the
surface only

 

• Contact lenses have low affinity for most of the
ophthalmic drugs like timolol maleate, olopatadine HCl, brimonidine tartrate,
etc.

• Effects of sterilization and packaging processes on the
stability of therapeutic contact lenses – may cause premature release of the
drug

Molecular Imprinting
(MI)

   Monomers are
polymerised in the presence of drug template followed by removal of the template

   Resulting in
formation of tailored active sites or imprinted pockets called macromolecular
memory sites

Limitation

• Highly cross-linked structure of hydrogel affects the
optical and physical performance of contact lens

• The drug-loading capacity is limited by the template
molecules and functional monomers, and the deformation (change in dimension) of
contact lenses after release of drug was also noted

• The fall in water content (decrease in swelling) leads to
an insufficient ion and oxygen permeability which limit the use of contact
lenses for extended wear

Quality
Control of Ophthalmic Products

   Universal tests

– Description

– Identification

– Assay

– Impurities

   IPQC & FPQC

– pH

– Isotonicity

– Viscosity

– Therapeutic efficacy

– Compatibility

– Clarity

– Particulate matter

– Insoluble particulate matter

– Particle size

– Uniformity of volume

– Uniformity of content

– Uniformity of weight

– Bacterial endotoxin

– Sterility testing

Summary

Anatomy and
Physiology of Human Eye

Anterior portion –
Cornea, Conjunctiva, Aqueous humor, Iris, Ciliary body, Lens

Posterior Portion –
Sclera, Choroid, Retina, Vitreous body

Common Conditions
Affecting the Eye

Anterior segment –
Glaucoma, Allergic conjunctivitis, Anterior uveitis, Cataract

Posterior segment-
Age-related macular degeneration (AMD), Diabetic retinopathy

Conventional
topical ocular dosage forms

Eye drops/ solutions

Suspensions

Emulsions

Ointments

Packaging of eye
drops

Ophthalmic liquids can be packaged in sterile glass bottles
with separate dropper or in plastic bottles with self-contained dropper tips

   Ocular inserts – Non-erodible and
erodible

   Non-erodible – Ocuserts and contact lens

   Erodible – Lacrisert, SODI, Minidisc

   Ocusert – Containing pilocarpine for
glaucoma treatment

   Lacrisert – Dry eye syndrome

Contact lens

Contact lenses are thin, and curved shape plastic disks
which are designed to cover the cornea

After application, contact lens adheres to the film of tears
over the cornea due to the surface tension

Advantages of
Contact lens

Located in the immediate vicinity of the cornea

Limited mixing in the tear film between the lens and the
cornea leads to a residence time of more than 30 minutes (Compared to 5min for
eye drops)

Increase in bioavailability

Quality Control of
Ophthalmic Products

Universal tests

– Description

– Identification

– Assay

– Impurities

IPQC & FPQC

– pH

– Isotonicity

– Viscosity

– Therapeutic efficacy

– Compatibility

– Clarity

– Particulate matter

– Insoluble particulate matter

– Particle size

– Uniformity of volume

– Uniformity of content

– Uniformity of weight

– Bacterial endotoxin

– Sterility testing

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